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case study

The Original Model Said It Was Fine. Fathom's SSL Module Found $682K Worth of Reasons It Wasn't.

 When a polymer slurry cooling system kept failing, LyondellBasell didn't guess. They modeled it. Fathom's Settling Slurry module pinpointed the exact deposition locations, validated them against physical observation, and eliminated the need for a capital pump replacement entirely. 

A reactor cooling system at LyondellBasell's Mumbai facility had a reliability problem nobody could fully explain. The original hydraulic model hadn't accounted for solids deposition, and the system was paying for it in downtime and repeated pipe cleaning.

Engineer Rajitha Papagari rebuilt the analysis in Datacor Fathom using the Settling Slurry (SSL) module. What happened next made this model a Platinum Pipe Award winner.

Download the case study to see the model output, the deposition velocity warnings, and the piping modifications that made the difference.